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Category: Assembling Machine

High-Speed Pre-filled Syringe (PFS) Filling and Stoppering Production Line

  • Premium Material Compatibility: Designed for all major brands of RTU (Ready-to-Use) nest-tub pre-filled syringes.
  • GMP Compliant Construction: Surface finished with SUS304; all contact parts are made of SUS316L stainless steel and medical-grade silicone.
  • High-Precision Ceramic Pumps: Features acid-resistant, wear-resistant, and high-temperature resistant ceramic plunger pumps for ultra-accurate dosing.
  • Intelligent Control System: Powered by world-renowned electrical components and PLC programming. The HMI provides real-time monitoring, modular synchronization via servo motors, and automated fault diagnostics.
  • Optimized Filling Technology: Filling needles utilize a bottom-up tracking system (rising with the liquid level) to effectively prevent splashing and foaming.
  • Hygienic Stoppering: Uses a vibration plate for stopper sorting with a detachable SUS316L clean disc, supporting full sterilization and eliminating dead zones.
  • Lean Operation: High degree of automation requires minimal labor (as few as 2 operators) and supports optional Class A laminar flow hoods for high-level aseptic environments.
 

Description

High-Speed Aseptic Filling & Pen Injector Assembly Line

  • Our machine series represents the pinnacle of auto injector assembly machine technology, specifically designed for RTU (Ready-to-Use) nested syringes. This high-capacity system delivers a stable output of 9,000 to 12,000 units per hour, making it a critical component for any large-scale injection pen assembly line. It seamlessly handles the transition from sterile packaging to fully filled and stoppered primary containers.
  • The pen injector assembly line integrates advanced automation for de-bagging, lid removal, and liner extraction. Controlled by a high-performance PLC system and monitored via an intelligent HMI, the machine utilizes high-precision ceramic plunger pumps to maintain a filling accuracy of ≤ ±1.5%. This ensures that every auto injector component meets the stringent dosing requirements of the biopharmaceutical industry.
  • Engineered for high-cleanliness environments, this injection pen assembly line features a compact footprint of 4469mm*1438mm*1878mm and is constructed with SUS316L stainless steel. Operating on a standard 380V, 50Hz power supply with a steady air requirement of 0.6-0.7 MPa, the system supports 24/7 continuous operation while maintaining low contamination risks through its “fill-and-stop” synchronized technology.
Category Technical Specifications Details
Product Capability Applicable Materials Aqueous solutions / Liquid medicine
Applicable Syringe Format 1ml Long / 1-3ml / 5ml / 10ml (RTU Nested)
Filling Performance Filling Range 0.1 – 10ml (Requires plunger pump replacement)
Number of Filling Nozzles 10 Nozzles
Filling Accuracy ≤ ±1.5%
Production Speed Production Capacity 9,000 – 12,000 units per hour
Utility Requirements Total Power Consumption 15 KW
Electrical Supply 380V / 50Hz
Compressed Air Pressure 0.6 – 0.7 Mpa
Physical Attributes Overall Dimensions L4469 × W1438 × H1878 mm
Machine Weight 2,000 KG
High precision nest positioning for automated prefilled syringe filling line.
Multi-head stainless steel nozzles for high speed auto injector filling.
Automatic vibrating bowl and track for feeding pen injector stoppers.

Related Tags: pen injector assembly line, injection pen assembly line, auto injector assembly machine, high-speed aseptic filling line, RTU syringe filling and plugging, pre-filled syringe automation, GMP compliant pharmaceutical equipment.

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